Highlights

    - Welding and cleaning the four corners of the frames
    - Robust mechanical structure suitable for high speed
    - Mitsubishi PLC control system
    - User-friendly Kaban interface with easily adjustable parametric structure
    - Working with barcode reader- Ease of profile feeding
    - Heat adjustable according to profile type with PID system
    - Heating and welding time adjustable according to profile type
    - Easy change of welding molds- Tolerance system
    - Cooling conveyor transporting the frame to the robot after the welding machine
    - Robot moving the frame from the cooling table to the CNC corner cleaning machine
    - Cleaning the four corners by automatically turning the frame
    - Cleaning the welding chips on the lower and upper surfaces with stripping blades
    - Cleaning of chips inside, including sill frames
    - Cleaning the chips outside with a saw
    - Cleaning of laminated profiles
Description
Welding Measures Profile Height 210 mm
Profile Width 130 mm
Width / Length Maximum 2560 / 3575 mm
Width / Length Minimum 325 / 410 mm
Angle Welding 90 °
Welding Machine Axes X Axis Motor power 0,75 kW
Y Axis Motor power 2 x 0,4 kW
Conveyor Motor power 2 x 0,37 kW
Cooling Unit Conveyor Motor power 0,55 kW
Conveying and Turning Unit X Axis Motor power 1,5 kW
A Axis Motor power 0,75 kW
Corner Cleaning X Axis Motor power 0,75 kW
Z Axis Motor power 0,75 kW
Saw Motor power 0,55 kW
Saw Rotation Speed 6000 rpm
Saw Diameter 230 mm
Milling Motor power 2 x 0,55 kW
Milling Rotation Speed 18000 rpm
Technicial Specifications Air Pressure 6-8 bar
Air Total Air Consumption 180 l/min
Feed Voltage 230 (Köşe Tem.) /400 (Kaynak) V
Feed Power 16,45 kW
Weight Net 3760 kg
Weight Gross 4537 kg
Sound Level 96 dB
Machine Dimensions Length 14279 mm
Machine Dimensions Width 5940 mm
Machine Dimensions Height 2154 mm
,

Design

- Mechanical structure that can process PVC profiles at high speed and high quality
- Stress relieved cast and welded parts to ensure consistent high speed accuracy
- Welding and cleaning the four corners of the frames
- Teflon replacement system with sliding on the resistance
- Ease of profile feeding
- Working with barcode reader
- Pressure control system
,

Control Panel

- 7'' touch screen
- User-friendly Kaban interface with easily adjustable parametric structure
- Software that enables customer-based production
- Mitsubishi PLC control system
- Heat adjustable according to profile type with PID system
- Heating and welding time adjustable according to profile type
- Compatibility with 3rd party software
- Working with barcode reader
- Data transfer via memory card
- Memorize 2,000 profile information
- Ethernet connection
,

Welding Unit

- Welding white and colored profiles at 90° angle
- Easy change of welding molds
- Easy profile feed flow
- Top clamps
- Tolerance system
,

Transfer Systems

- Cooling conveyor transporting the frame to the robot after the welding machine
- Robot moving the frame from the cooling table to the CNC corner cleaning machine
- Rotation speeds from 1s to 4s proportional to the frame size
- Cleaning the four corners by automatically turning the frame
,

Cleaning

- Automatically recognize corners
- Cleaning the welding chips on the lower and upper surfaces with stripping blades
- Cleaning of chips inside including sill frames
- Cleaning the chips outside with a saw
- Cleaning of laminated profiles
- Manual feeding possibility
,

Security

- Operational safety with protective fences and safety barriers
- Security labels
,

Technical support

- Periodic maintenance reminder function
- Service support with remote connection